What are the characteristics, advantages, and specific applications of the TECHCON dispensing intelligent spray valve system Taikang TS9800 valve body?

TECHCONIntelligent spray valve dispensing system, including piezoelectric spray valve and intelligent controller.

Each component of this valve body is designed to achieve maximum compatibility with precision manufacturing, and is manufactured with the strictest precision,
To ensure the accuracy and repeatability of each drop of glue reach world-class standards.

 

Valve characteristics:

lCan be used continuously up to1500HzThe speed of dispensing can reach a maximum explosive speed2000Hz, higher than the commonly used range in the industry200-500Hz

 

lStable repeatability and high-precision dispensing with minimum dispensing volume0.5 NIThe diameter of the adhesive point can be as small as0.22mm

 

lNon contact injection technology enables valves to operate in areas that are difficult to reach"Corners and crevices"Still able to work accurately

 

lReduce the probability of downtime and scrap by eliminating the risk of nozzle and workpiece impact

 

lQuick and easy replacement of parts saves time spent on adjusting requirements during operation

 

lLocal fluid chamber heater provides better viscosity stability and dispensing performance

 

Valve advantages:

lFaster than contact dispensing speed20 times

 

lFaster than pneumatic jet dispensing speed2times

 

lCan be used continuously up to1500HzThe speed of dispensing can reach a maximum explosive speed2000Hz

 

lStable repeatability and high-precision dispensing ensure excellence in process control

 

lNon contact injection technology enables valves to operate in areas that are difficult to reach"Corners and crevices"Still able to work accurately

 

lReduce the probability of downtime and scrap by eliminating the risk of needle and workpiece impact

 

lQuick and easy replacement of parts saves time spent on adjusting requirements during operation

 

lLocal fluid chamber heater provides better viscosity stability and dispensing performance

 

 controller:The remote control system implemented through Ethernet enables equipment to be assembled into industrial applications4.0Standard smart factory;Easy to set up through a user-friendly touch screen interface;The design of external power supply can provide lower system maintenance costs

 

 Application scenarios:

Edge banding and packaging for LCD and OLED

• Chip pasting and frame pasting for camera modules

Spray silicon phosphorus during LED assembly

Spray bottom filler during microelectronic packaging

Spraying UV glue particles in medical device application scenarios

 

Applied fluid:Piezoelectric jet valves provide ultra fast and high-precision dispensing modes suitable for various adhesives, such as:greaseSilver pasteuvCuring adhesiveHigh filling logistics systemSealing compoundsilica gelInkThree proof paint.

 

Product specifications

Valve size:125 mm high x 102 mm wide x 16 mm deep

Valve size:4.9 "high x 4.0" wide x 0.63 "deep

Valve weight:258 g

Maximum fluid pressure:6.9 Bars (100 psi)

Range of nozzle aperture:0.05 mm to 0.40 mm

Minimum spray size:0.5 nL

Maximum injection frequency: ContinuouslyOperating at a frequency of 1500 Hz, up to a maximum of 2000 Hz

Contact component material: stainless steelTungsten steel, PEEK, EPDM, FFKM

Fluid pressure:0.07 - 6.9 Bars (1.0 to 100.0 psi)

Fluid viscosity:1 - 2,000,000 cps

Working frequency:1-1500 Hz (depending on parameter settings)

Reaction time:1 µs

Working temperature:10 - 50 °C (50 - 122 °F)